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Herschel-Bulkley Shear Stress Calculator

τ=τy+Kγ˙n\tau=\tau_y+K\dot\gamma^n
Tabular solver

Inputs

4 variables

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Calculate Herschel-Bulkley drilling-fluid shear stress from fitted yield stress, consistency, exponent and positive shear rate on the flowing branch.

Published by PetroCalcHub Team. Linked workflow tools and revision log.

Engineering reference summary

Calculation context and source notes

Evaluate shear-stress magnitude on the flowing branch of the Herschel-Bulkley drilling-fluid model from yield stress, consistency factor, shear rate and flow exponent. This adds a yield-power-law relation rather than substituting a Newtonian viscosity for drilling mud.

Use fitted rheological parameters on a consistent SI basis to reproduce a positive-shear-rate point. Preserve the fitting conditions and shear-rate range before using the parameters in a separate hydraulics model; this calculator does not derive them from dial readings.

Solves for

tau (Pa)

Reproduce a flowing-branch stress

For illustrative tau_y = 10 Pa, K = 0.2 Pa.s^0.6, n = 0.6 and shear rate = 100 per second, the power-law contribution is 3.169786 Pa. Adding yield stress gives 13.169786 Pa. The units of K change with n so that K times shear rate raised to n always has stress units.

With n = 1, the expression becomes the flowing branch of a Bingham model. With yield stress zero it becomes a power-law fluid. Combining n = 1 with zero yield stress gives a Newtonian relation, where the consistency factor has ordinary Pa.s viscosity units.

Do not turn a stress point into a hydraulics approval

A stress-versus-shear-rate relation is one input to a drilling hydraulics calculation, not a complete pressure-loss model. Geometry, flow regime, density and the appropriate pipe or annular treatment remain necessary. The Newtonian turbulent pipe assumptions in the linked Haaland page are not an interchangeable mud model.

At zero shear rate, an ideal yield-stress material can support a range of stresses in an unyielded state. This calculator therefore accepts only positive shear rates for its flowing branch. It does not silently interpret the algebraic intercept as the uniquely determined stress of a static mud column.

Formula reference

Formula, variables, and default calculation

τ=τy+Kγ˙n\tau=\tau_y+K\dot\gamma^n

Reproducible default result

With the default values shown below, the calculation returns tau = 13.169786 Pa. Defaults demonstrate the implementation; they are not recommended field values.

tau_yPa

10

KPa.s^n

0.2

gamma_dot1/s

100

ndimensionless

0.6

Input definitions

tau_y

Pa

Fitted Yield Stress

K

Pa.s^n

Consistency Factor (Units Depend on n)

gamma_dot

1/s

Positive Shear Rate on the Flowing Branch

n

dimensionless

Positive Flow Behavior Exponent

Output definitions

tau

Pa

Shear Stress Magnitude on the Flowing Branch

Engineering use, assumptions, and limits

Use fitted rheological parameters on a consistent SI basis to reproduce a positive-shear-rate point. Preserve the fitting conditions and shear-rate range before using the parameters in a separate hydraulics model; this calculator does not derive them from dial readings.

Assumptions

  • Positive shear rate describes the flowing branch of the fitted fluid model.
  • Yield stress is nonnegative, consistency and exponent are positive, and the parameter units share an SI basis.

Limitations

  • No rheometer fitting, unyielded-zone solution, apparent-viscosity curve or annular pressure-loss calculation is performed.
  • A fitted parameter set does not automatically transfer to other temperature, pressure, fluid condition or shear-rate intervals.

Common mistakes

  • Entering a rheometer dial reading directly as shear stress in Pa without the instrument conversion.
  • Treating K as a Newtonian viscosity when n differs from one, or confusing fitted yield stress with gel strength.

Frequently asked questions

What inputs does the Herschel-Bulkley Drilling Fluid Shear Stress calculator need?

The calculation uses Fitted Yield Stress (tau_y), Consistency Factor (Units Depend on n) (K), Positive Shear Rate on the Flowing Branch (gamma_dot), Positive Flow Behavior Exponent (n). Enter values on the units shown beside each field.

What result does this calculator return?

The primary result is shear stress magnitude on the flowing branch in Pa. The formula section shows the declared relationship, variables, and a reproducible default calculation.

What should I check before using the result?

Confirm the unit basis, source applicability, and input quality. No rheometer fitting, unyielded-zone solution, apparent-viscosity curve or annular pressure-loss calculation is performed. Entering a rheometer dial reading directly as shear stress in Pa without the instrument conversion.

Source and record status

Source metadata identifies the relationship implemented by the calculator. Check the cited edition, unit basis, and scope against the engineering case before operational use.

reviewedguidance published

SLB Energy Glossary, Herschel-Bulkley fluid: tau=tau_0+k*gamma^n. SI stress and shear-rate units used here; parameters must be fitted on the same basis.

Open source reference

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