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Original synthetic study

Why a good rheology fit can fail outside the measured range

A small residual over measured shear rates does not guarantee a good prediction outside that interval. Extrapolation tests assumptions that the fitted observations may not constrain.

By PetroCalcHub Team · Updated October 24, 2026 · Free to read and use

Construct a deliberately narrow comparison

The synthetic HB curve supplies known stresses. A Bingham line fitted only to the two highest-shear points can match those points exactly while predicting a different low-shear response.

Exact agreement at two fitted points is expected for a two-parameter line. It gives no independent evidence about behavior near zero shear.

Separate fit error from extrapolation error

Residuals on the fitted range measure how well the selected objective matched those observations. Differences from the generating curve outside the range are an extrapolation diagnostic for this synthetic experiment.

A real mud has no known generating curve. Additional measurements at the intended shear rates are needed to assess the extrapolation rather than merely compare model shapes.

Preserve the fitting interval with the parameters

A parameter table without the measured range, temperature and stress units is difficult to reuse responsibly. The consistency unit also changes with exponent.

Use the HB fitting workflow to inspect residuals and evaluate a documented range. The study does not assert that the highest-order model will always perform best on independent data.

Explore the example

Original synthetic teaching calculation. Equations and fixed controls are stated here; these are not field measurements.

100

Select one of 6 recorded scenarios. Intermediate states are not interpolated.

Selected scenario

Shear rate (1/s) = 100. HB generating stress (Pa): 12; Bingham predicted stress (Pa): 12.8; Power-law predicted stress (Pa): 12.8416811.

Selected result08161451900Scenario input
  • HB generating stress (Pa)
  • Bingham predicted stress (Pa)
  • Power-law predicted stress (Pa)
HB generating stress (Pa) versus Shear rate (1/s). Green marks the selected row. Lines connect recorded points for orientation; exact solved values are tabulated below.

Worked example

A two-point high-shear fit extrapolated

Bingham line fitted only at 400 and 900 s⁻¹ from τ = 10 + 0.2√γ. Compare its low-shear extrapolation with the generating curve.

Relation and unit basis

τBingham = 12.4 + 0.004γ; τHB = 10 + 0.2√γ

Stress in Pa, shear rate in s⁻¹. The Bingham and power-law objectives differ; no common-objective accuracy ranking is implied.

  1. 1. Define the baseline

    Shear rate (1/s) = 100

    Bingham line fitted only at 400 and 900 s⁻¹ from τ = 10 + 0.2√γ. Compare its low-shear extrapolation with the generating curve.

  2. 2. Select the relation

    τBingham = 12.4 + 0.004γ; τHB = 10 + 0.2√γ

    Stress in Pa, shear rate in s⁻¹. The Bingham and power-law objectives differ; no common-objective accuracy ranking is implied.

  3. 3. Substitute the values

    At γ = 100 s⁻¹: τHB = 10 + 0.2√100 = 12 Pa; Bingham uses the recorded fitted intercept and slope; power law uses exp(intercept) × 100^slope

    Retain intermediate precision. The displayed values are rounded only after evaluation.

  4. 4. Read the result

    HB generating stress (Pa) = 12; Bingham predicted stress (Pa) = 12.8; Power-law predicted stress (Pa) = 12.8416811

    An exact two-point fit at high shear does not establish low-shear behavior.

Result and interpretation

HB generating stress (Pa) = 12; Bingham predicted stress (Pa) = 12.8; Power-law predicted stress (Pa) = 12.8416811

An exact two-point fit at high shear does not establish low-shear behavior.

Select a shear rate below or inside the two-point high-shear fit. The comparison makes the extrapolation gap visible.

Study data and reproduction

Original synthetic teaching calculation. Equations and fixed controls are stated here; these are not field measurements.

Exact recorded values for A two-point high-shear fit extrapolated. Units are included in the headers.
Shear rate (1/s)HB generating stress (Pa)Bingham predicted stress (Pa)Power-law predicted stress (Pa)
110.212.4049.583832
410.412.41610.46634
251112.511.75889
1001212.812.84168
400141414.02418
900161614.76576

Scroll the table to see all columns. The highlighted row is the worked baseline. Downloads retain full numerical precision.

Test your understanding

Work through the question before revealing its answer. Use the stated assumptions and include units in every numerical step.

  1. 1. Why does zero error at two points not establish a Bingham model for all shear rates?

    Show the worked answer

    Two parameters can interpolate two points exactly. Independent points and the relevant low-shear range are still untested.

  2. 2. Reproduce the baseline HB generating stress (Pa) without rounding intermediate values.

    Show the worked answer

    At γ = 100 s⁻¹: τHB = 10 + 0.2√100 = 12 Pa; Bingham uses the recorded fitted intercept and slope; power law uses exp(intercept) × 100^slope. HB generating stress (Pa) = 12. An exact two-point fit at high shear does not establish low-shear behavior.

  3. 3. Compare the first and last recorded scenarios. Which input changes?

    Show the worked answer

    Shear rate (1/s) changes from 1 to 900. Other controls remain as stated in the premise. HB generating stress (Pa) changes from 10.2 to 16.

  4. 4. What would be needed to apply this example to a different physical system?

    Show the worked answer

    Replace the synthetic controls with compatible documented inputs and check the relation's assumptions. Stress in Pa, shear rate in s⁻¹. The Bingham and power-law objectives differ; no common-objective accuracy ranking is implied. An exact two-point fit at high shear does not establish low-shear behavior.

Before using the result

  • Record the measured shear range.
  • Distinguish fitted from held-out points.
  • Do not treat model-to-model agreement as laboratory validation.

An exact two-point fit at high shear does not establish low-shear behavior.

Continue in the calculator with your documented inputs →

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Start with the broader workflow guide · Related method guide

Sources and method

The explanation and synthetic examples are original PetroCalcHub teaching material. The references below support the definitions and model context. They do not supply field validation for the synthetic scenarios.

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